Product Description:
Introducing our advanced **Main Body Shell Mold**, engineered to produce the core structural framework of modern vehicles with unmatched precision and durability. Designed for automotive OEMs and tier-1 suppliers, this mold guarantees seamless fabrication of high-strength, lightweight main body shells that meet global safety and performance standards. Compatible with steel, aluminum, and composite materials, our molds are optimized for mass production while ensuring cost efficiency and minimal material waste.
Features:
**Ultra-Precision Engineering**
- CNC-machined with ±0.02mm tolerance for flawless structural integrity.
- Integrated cooling channels for rapid cycle times and uniform material distribution.
**Durability & Longevity**
- Made from premium material with anti-corrosion coating for 500,000+ cycles.
- Reinforced cores and cavities to withstand high-pressure stamping and casting.
**Modular Design Flexibility**
- Customizable for sedan, SUV, and EV-specific body shells (e.g., battery tray integration).
- Quick-change inserts for adapting to design updates without full mold replacement.
**Safety-Optimized Geometry**
- Pre-engineered crumple zones, pillar reinforcements, and firewall contours.
- Compliant with global crash-test standards (e.g., IIHS, Euro NCAP).
**Eco-Friendly Production**
- Lightweighting design to reduce material consumption by up to 15%.
- Supports recycled aluminum and green composite materials.
Technical Parameters:
| Parameter | Value |
| Heat Treatment | Annealing, Quenching, Tempering, Etc. |
| Surface Treatment | Polishing, Sandblasting, Anodizing, Etc. |
| Processing Technology | CNC Machining, Drilling, Milling, Turning, Etc. |
| Material | Aluminum Alloy |
| Casting Method | Casting |
| Inspection | 100% Inspection |
| Packaging | Wooden Cases, Cartons, Pallets, Etc. |
| Application | Automotive |
| Tolerance | ±0.1mm-±0.5mm |
| Drawing Format | PDF, DWG, IGS, STP, Etc. |
Packing:
Manufacture Process:
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Why Choose Us?
- **20+ Years of Expertise**: Trusted by leading global automotive brands.
- **End-to-End Support**: From design simulation to after-sales maintenance.
- **Fast Turnaround**: Prototype delivery within 60 days.
